Project Name: Mayonnaise Filling Machine
Rated Capacity:40-60BPM（based on 750ml, with 300ml, 500ml included, PEscrew cap）
Product: Sauce Jam
Filling temperature: about 82℃
| Containers and specifications of Mayonnaise Filling Machine | |||||||||
| Material | Shape | Filling volume（ml） | Filling level（mm） | Neck type | |||||
| PET | Round Bottle | 750, with 500 and 300 included | Distance to Bottle neck≤25mm | PCO28 | |||||
| Adjustable specifications of the bottle type | Customers need to buy additional change-over parts for the different bottles.
If using square bottles, then bottle separating system will be added. |
||||||||
| Packaging system | |||||||||
| Container Label & Control Mode | PVC shrink labeler | Palletizing system | |||||||
| Hot Melt Roll-fed | Half-label | Packaging system | Min.Spec | Palletizing requirement | Min.Spec | ||||
| Full Label | Automatic | —— | —– | Manual palletizer | —— | ||||
| Manual | —— | ||||||||
Note: above data needs to be confirmed with customer.
User Ambient Conditions：
Temperature：10～40℃；
Humidity：No dew
User Electrical Supply Specification：
Three-phase five-wire system；
F class insulation；
| Raw material | ||||||||||
| ↓ | ||||||||||
| Volumetric filling | ← | Blow molder | ← | Preform | ||||||
| Air purification unit | ↓ | |||||||||
| → | Capping | ← | Sterile air drying | ← | Sterile water rinsing | ← | Cap sorter | ← | Cap elevator | |
| ↓ | ↑ | ↑ | ||||||||
| Air blow dryer | ① | Cap | ||||||||
| ↓ | ||||||||||
| Bottle body ink jet | ||||||||||
| ↓ | ||||||||||
| Light | ||||||||||
| ↓ | ||||||||||
| Sleeve labeling machine | ← | Label | ||||||||
| ↓ | ||||||||||
| Light | ||||||||||
| ↓ | ||||||||||
| Full bottle conveying system | → | Film Shrinker | → | Case conveyor | → | Manual palletizer | → | Finished product storage | ||
Note：Above flow chart is only for reference, which can be amended by customer’s requirement.
| Item | Design parameters | |
| Product sterilization | Tubular UHT sterilization | By the customer |
| Cap Sterilization condition | Ozone rinsing | ≥10s |
| Sterile compressed air drying | 2bar，≥2s | |
| Filling Temperature | Ambient temperature | |
| Use of filling recycle water | Customers determine | |
| Use of cap rinsing recycle water | Customers determine | |
Note：
Above technical parameters are basic data for equipment model determination and configuration in this proposal;
Any adjustment to these data,will lead the change of equipment model and configuration
